Training
Overview
This comprehensive training guide provides role-specific instructions for all P4 Warehouse users. Each section is designed for hands-on training with clear step-by-step procedures.
Table of Contents
New Employee Onboarding
Day 1: Orientation
Morning (4 hours):
Safety & Compliance:
├── Warehouse safety rules
├── Emergency procedures
├── PPE requirements
├── Equipment safety
└── Incident reporting
System Access:
├── Login credentials
├── Password setup
├── Device assignment (PDT)
├── Time clock setup
└── Badge/access card
Afternoon (4 hours):
Warehouse Tour:
├── Layout and zones
├── Product locations
├── Equipment locations
├── Break areas
├── Emergency exits
└── Restricted areas
Basic System Training:
├── Login to PDT
├── Basic navigation
├── Scanning practice
├── Error handling
└── Getting help
Day 2-5: Role-Specific Training
Follow the appropriate role-based guide below.
Receiver Training Guide
Module 1: Basic Receiving (Day 1)
System Login
1. Power on PDT device
2. Connect to WiFi (automatic)
3. Open P4 Warehouse app
4. Enter credentials:
- Username (lowercase)
- Password
- Select warehouse
5. Select "Receiving" menu
Receiving a Purchase Order
Step-by-Step Process:
Pre-Receipt Setup
Menu > Receiving > PO Receipt - Scan PO number label - Verify vendor name displays - Check expected items list
Physical Receipt
At dock door: - Verify seal number (if applicable) - Count total cartons/pallets - Check for visible damage - Take photos if damaged
System Receipt
Scan each item: - Scan product barcode - Enter quantity received - Enter lot number (if required) - Enter expiry date (if required) - Scan/assign bin location
Completion
- Review quantities - Confirm receipt - Print labels if needed - Close PO (if complete)
Common Receiving Errors
"Product not on PO"
Wrong item scanned
Verify correct PO
"Quantity exceeds expected"
Over-shipment
Contact supervisor
"Invalid location"
Bin doesn't exist
Create bin or select different
"Lot required"
Product needs lot #
Enter lot from packaging
Module 2: Advanced Receiving (Day 2)
LPN (Pallet) Receiving
1. Generate LPN number
2. Print pallet label
3. Scan all products to LPN
4. Maintain LPN through putaway
5. Benefits:
- Faster putaway
- Maintains pallet integrity
- Easier cycle counting
Blind Receiving
Process when no PO exists:
1. Menu > Receiving > Non-PO Receipt
2. Select vendor (or create new)
3. Scan each product
4. Enter quantities
5. Generate receipt number
6. Notify purchasing
Cross-Dock Receiving
For immediate ship items:
1. Identify cross-dock orders
2. Receive to CROSS-DOCK zone
3. Apply shipping labels immediately
4. Move to shipping within 4 hours
5. No putaway required
Module 3: Special Product Handling (Day 3)
Decimal/Weight Products
Receiving by weight:
1. Place on scale
2. Tare container weight
3. Record actual weight
4. System calculates variance
5. Accept if within tolerance (±2%)
6. Flag if outside tolerance
Expiry-Dated Products
Requirements:
1. Always enter expiry date
2. Format: MM/DD/YYYY
3. Check customer allowance:
- Default: 70 days
- Reject if too short
4. Label clearly with expiry
5. Arrange FEFO in bin
Temperature-Controlled Products
Cold chain receipt:
1. Check temperature log
2. Move to cooler immediately
3. Maximum 30 min at dock
4. Document temperature
5. Use COOLER/FREEZER zones only
Picker Training Guide
Module 1: Basic Picking (Day 1)
Pick Ticket Picking
Getting Started:
1. Login to PDT
2. Menu > Picking > Pick Ticket
3. Scan pick ticket barcode
4. Review order summary:
- Total lines
- Total units
- Zone sequence
Picking Process:
For each line:
1. Go to location shown
2. Scan bin barcode
3. Scan product barcode
4. Pick quantity shown
5. Confirm pick
6. Place in tote/pallet
Verification Steps:
Always verify:
- Product matches screen
- Quantity is correct
- Expiry date acceptable
- No damage
- Lot number (if shown)
Module 2: Advanced Picking Methods (Day 2)
Wave Picking
Multiple orders simultaneously:
1. Get wave assignment
2. Use multi-compartment cart
3. Label each compartment
4. Pick all orders in sequence
5. Sort while picking
6. Deliver to packing
Batch Picking
Same items for multiple orders:
1. Get batch assignment
2. Pick total quantity needed
3. Move to packing area
4. Sort into individual orders
5. Best for small items
Zone Picking
Stay in assigned zone:
1. Pick only your zone items
2. Place in tote
3. Pass to next zone
4. Last zone completes order
5. Send to packing
Module 3: Special Picking Situations (Day 3)
Short Picks
When insufficient inventory:
1. Pick available quantity
2. Select "Short" option
3. Enter actual quantity
4. System creates backorder
5. Note reason if asked
Decimal Picking
For weight-based items:
1. Use scale station
2. Tare container
3. Pick required weight
4. Allow ±2% variance
5. Print weight label
6. Apply to container
Expiry/Lot Selection
System enforces FEFO:
1. Pick oldest first
2. Scan lot label
3. System verifies correct
4. Override needs supervisor
5. Check customer requirements
Picking Errors Recovery
If wrong item picked:
1. Menu > Void Pick
2. Scan item to return
3. Return to correct bin
4. Pick correct item
5. Document reason
Packer Training Guide
Module 1: Packing Basics (Day 1)
Packing Station Setup
Start of shift:
1. Check supplies:
- Boxes (various sizes)
- Void fill
- Tape
- Labels
2. Test scale
3. Test printer
4. Login to system
5. Clean work area
Standard Packing Process
1. Scan tote/pick ticket
2. Review order contents
3. Select appropriate box size
4. Pack items securely:
- Heavy items bottom
- Fragile protected
- Void fill gaps
5. Include packing slip
6. Seal box
7. Weigh package
8. Print shipping label
9. Apply label
10. Move to shipping
Module 2: Cartonization (Day 2)
Box Selection
System Recommendations:
- Small: <1 cubic ft
- Medium: 1-2 cubic ft
- Large: 2-4 cubic ft
- X-Large: >4 cubic ft
Override if needed:
- Fragile items need more space
- Long items need special box
- Multi-box for heavy orders
Special Packing Requirements
Hazmat:
- Use certified packaging
- Apply hazmat labels
- Include documentation
- Segregate from other packages
Fragile:
- Double box method
- Extra cushioning
- Fragile stickers
- Top load labels
Module 3: Shipping Preparation (Day 3)
Carrier Selection
Determining best carrier:
- Weight: <150 lbs = Parcel
- Weight: >150 lbs = LTL
- Speed: Next day = Express
- Cost: Ground = Economical
Documentation
Required documents:
- Packing slip (in box)
- Shipping label (outside)
- Invoice (if required)
- Customs forms (international)
- COD forms (if applicable)
Dispatcher Training Guide
Module 1: Order Management (Day 1)
Creating Orders
Manual Order Entry:
1. Fulfillment > Orders > New
2. Select customer
3. Enter ship-to address
4. Add line items:
- Search/scan SKU
- Enter quantity
- Repeat for all items
5. Set required date
6. Save order
Order Import
Bulk Import Process:
1. Prepare CSV file
2. Fulfillment > Import
3. Select file
4. Map columns
5. Validate data
6. Import orders
7. Review errors
8. Correct and retry
Module 2: Allocation & Wave Management (Day 2)
Allocation Process
1. Select orders to allocate
2. Check inventory availability
3. Run allocation:
- FIFO: First in, first out
- FEFO: First expired, first out
- Closest: Nearest to packing
4. Review allocation results
5. Handle shortages:
- Backorder
- Substitute
- Cancel line
Wave Creation
Best Practices:
1. Group by:
- Carrier cutoff times
- Shipping method
- Zone/area
- Priority
2. Wave size: 20-30 orders
3. Consider picker capacity
4. Balance workload
5. Release wave
6. Print pick tickets
Module 3: Reporting & Analysis (Day 3)
Daily Reports
Morning Reports:
- Previous day shipments
- Current day orders
- Inventory levels
- Backorder report
Afternoon Reports:
- Picking productivity
- Shipping performance
- Carrier performance
- Exception report
KPI Monitoring
Key Metrics:
- Order fill rate
- On-time shipment
- Pick accuracy
- Lines per hour
- Cost per order
Cycle Counter Training Guide
Module 1: Cycle Count Basics (Day 1)
Getting Assignments
1. Login to PDT
2. Menu > Cycle Count
3. Get daily assignments
4. Review locations list
5. Print count sheets (optional)
Counting Process
For each location:
1. Go to bin location
2. Scan bin barcode
3. Count all items in bin
4. Enter each SKU found:
- Scan product
- Enter quantity
- Enter lot (if applicable)
- Enter expiry (if applicable)
5. Confirm when complete
6. Move to next location
Module 2: Variance Resolution (Day 2)
Handling Variances
When count differs from system:
1. Recount to verify
2. Check nearby bins
3. Look for recent transactions
4. If variance confirmed:
- Document reason
- Take photos if needed
- Submit for approval
Common Count Issues
- Product in wrong location
- Unrecorded moves
- Picking errors
- Receiving errors
- Damaged product not reported
- Mixed SKUs in bin
Module 3: Special Counts (Day 3)
Decimal Product Counts
1. Use calibrated scale
2. Tare container
3. Weigh product
4. Record to 0.01 precision
5. Note any moisture/temperature
High-Value Counts
Enhanced procedures:
1. Two-person verification
2. Count twice independently
3. Document serial numbers
4. Photo documentation
5. Immediate variance investigation
Administrator Training Guide
Module 1: System Administration (Week 1)
User Management
Creating Users:
1. Setup > System > Users > New
2. Enter user information
3. Assign role
4. Set permissions
5. Configure warehouse access
6. Set default printer
7. Generate password
8. Send credentials
System Configuration
Daily Tasks:
- Monitor Print Agent
- Check integration status
- Review error logs
- Clear stuck transactions
Weekly Tasks:
- User access audit
- Performance review
- Backup verification
- Update procedures
Module 2: Troubleshooting (Week 2)
Common Issues Resolution
Print Agent Issues:
1. Check Windows Services
2. Verify P4 Print Agent running
3. Check printer connections
4. Review print queue
5. Clear stuck jobs
6. Restart service if needed
Integration Failures:
1. Check API logs
2. Verify credentials
3. Test connectivity
4. Review error messages
5. Check data format
6. Retry failed transactions
Performance Issues:
1. Check server resources
2. Review slow queries
3. Check network latency
4. Clear cache
5. Restart services
6. Contact support if needed
Module 3: Reporting & Maintenance (Week 3)
Custom Reports
Creating SQL Reports:
1. Reports > Widgets > New
2. Write SQL query
3. Test with limited data
4. Add parameters
5. Format output
6. Save and share
7. Schedule if needed
System Maintenance
Monthly Tasks:
- Archive old data
- Clean up logs
- Update documentation
- Review configurations
- Test disaster recovery
- Update training materials
3PL Manager Training Guide
Module 1: Client Onboarding (Week 1)
New Client Setup
1. Create client profile
2. Configure billing profile
3. Assign warehouse space
4. Setup user accounts
5. Import products
6. Configure integrations
7. Test all processes
8. Train client users
Billing Configuration
Setting Rates:
- Receiving: per pallet/unit
- Storage: per pallet/day
- Picking: per order/line
- Value-added services
- Minimum charges
- Rush fees
Module 2: Client Management (Week 2)
Daily Operations
Morning Tasks:
- Review client orders
- Check inventory levels
- Monitor SLAs
- Address issues
Afternoon Tasks:
- Update clients
- Review performance
- Plan next day
- Document issues
Performance Monitoring
Client KPIs:
- Order accuracy: >99.5%
- Ship on time: >98%
- Inventory accuracy: >99%
- Damage rate: <0.5%
- Return rate: <2%
Module 3: Billing & Reporting (Week 3)
Monthly Billing Process
1. Run preliminary bills
2. Review all charges
3. Verify against activity
4. Make adjustments
5. Generate invoices
6. Client approval
7. Send final invoices
8. Track payments
Client Reporting
Standard Reports:
- Inventory summary
- Order activity
- Shipping performance
- Returns summary
- Billing detail
- KPI dashboard
Training Certification
Certification Requirements
Level 1: Basic Operator
Requirements:
- Complete role training
- Pass written test (80%)
- Demonstrate competency
- 40 hours supervised work
- Zero safety violations
Valid for: 1 year
Level 2: Advanced Operator
Requirements:
- Level 1 certification
- 6 months experience
- Cross-training complete
- Pass advanced test (85%)
- Train new employee
Valid for: 2 years
Level 3: Lead/Trainer
Requirements:
- Level 2 certification
- 1 year experience
- Complete train-the-trainer
- Create training materials
- Lead 5 training sessions
Valid for: 2 years
Competency Testing
Written Test Topics
- Safety procedures
- System navigation
- Process knowledge
- Error handling
- Quality standards
- Company policies
Practical Test Elements
- Perform key tasks
- Handle exceptions
- Use equipment safely
- Follow procedures
- Meet productivity standards
- Demonstrate accuracy
Training Records
Documentation Required:
For each trainee:
├── Training dates
├── Modules completed
├── Test scores
├── Practical evaluations
├── Trainer signatures
├── Certification dates
└── Re-certification schedule
Training Resources
Quick Reference Cards
Create laminated cards for:
Scanner key functions
Common error codes
Process checklists
Emergency contacts
Safety reminders
Video Library
Recommended videos:
System login process
Receiving procedures
Picking methods
Packing standards
Safety protocols
Practice Scenarios
Setup training data:
Test products (TRAIN-001 to TRAIN-100)
Test customers
Test orders
Test locations (TRAIN zone)
Evaluation Forms
Training Evaluation:
Rate 1-5:
- Content clarity
- Trainer effectiveness
- Hands-on practice
- Materials quality
- Time allocation
- Readiness to work
Remember: Good training is an investment in quality and efficiency. Take time to train properly, and maintain ongoing education as processes evolve.
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